| Inspection Type |
Fat/Cat
|
| Scope |
Complete
|
| Safety/Health |
Safety
|
| Close Conference |
2022-09-28
|
| Emphasis |
L: AUTOSUP
|
| Case Closed |
2023-03-28
|
Related Activity
| Type |
Accident |
| Activity Nr |
1942109 |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100022 A01 |
| Issuance Date |
2023-03-01 |
| Abatement Due Date |
2023-03-23 |
| Current Penalty |
13394.0 |
| Initial Penalty |
13394.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
3 |
| Nr Exposed |
10 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.22(a)(1):29 CFR 1910.22(a)(1): The employer did not ensure that all places of employment, passageways, storerooms, service rooms, and walking-working surfaces are kept in a clean, orderly, and sanitary condition. a. Kaizen PM Maintenance - On or about September 27, 2022, an air hose, welding cables and other material were on the floor, exposing employees to a trip hazard. b. Battery Charging and Storage Area - On or about September 27, 2022, oil was on the floor, exposing employees to a slip hazard. |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100023 D04 |
| Issuance Date |
2023-03-01 |
| Abatement Due Date |
2023-03-23 |
| Current Penalty |
11162.0 |
| Initial Penalty |
11162.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
1 |
| Nr Exposed |
4 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.23(d)(4): The employer did not ensure that the side rails of through or sidestep ladders extend at least 42 inches (1.1 m) above the top of the access level or landing platform served by the ladder. a. Blanking Press Pit - On or about September 27, 2022, the fixed ladder on the north side of the pit, at the end of the press table, did not have side rails that extended at least 42 inches above the landing, exposing employees to a 15 to 20 foot fall hazard onto concrete. |
|
| Citation ID |
01003 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 C06 I |
| Issuance Date |
2023-03-01 |
| Abatement Due Date |
2023-03-23 |
| Current Penalty |
11162.0 |
| Initial Penalty |
11162.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
1 |
| Nr Exposed |
20 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(6)(i): The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed. a. Plant - On or about September 28, 2022, periodic inspection of the lockout/tagout procedures were not conducted at least annually, exposing employees to caught in and struck by hazards in the robotic cells from pneumatic, hydraulic and electrical energy sources. |
|
| Citation ID |
01004 |
| Citaton Type |
Serious |
| Standard Cited |
19100147 D02 |
| Issuance Date |
2023-03-01 |
| Abatement Due Date |
2023-03-23 |
| Current Penalty |
15625.0 |
| Initial Penalty |
15625.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
2 |
| Nr Exposed |
2 |
| Related Event Code (REC) |
Accident |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(d)(2): The machine or equipment was not turned off or shut down using the procedures established for the machine or equipment: a. Assembly Cell 21A - On or about September 2, 2022, the employer did not ensure the robotic spot welding cell was able to be adequately locked out to prevent a struck by hazard to employees. |
|
| Citation ID |
01005 |
| Citaton Type |
Serious |
| Standard Cited |
19101030 F02 I |
| Issuance Date |
2023-03-01 |
| Abatement Due Date |
2023-03-23 |
| Current Penalty |
6696.0 |
| Initial Penalty |
6696.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
1 |
| Nr Exposed |
15 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1030(f)(2)(i): Hepatitis B vaccination was not made available within 10 working days of initial assignment to all employee(s) with occupational exposure:Note: Does not apply to employees who have previously received the complete hepatitis B vaccination series, for whom antibody testing has indicated immunity, or for whom the vaccine is contraindicated for medical reasons. a. Plant - On or about September 27, 2022, the designated first aid responders had not been offered the hepatitis B vaccine. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19100145 E02 |
| Issuance Date |
2023-03-01 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
1 |
| Nr Exposed |
4 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.145(e)(2):The wording of signs was not easily read and concise. a. Die Maintenance - On or about September 27, 2022, the hydraulic die spotter warning signs and labels were written in a foreign language and not understood by the employees. |
|
| Citation ID |
02002 |
| Citaton Type |
Other |
| Standard Cited |
19100305 G01 IV A |
| Issuance Date |
2023-03-01 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
2 |
| Nr Exposed |
4 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.305(g)(1)(iv)(A): Flexible cords and/or cables were used as a substitute for the fixed wiring of a structure. a. Scrap Scales - On or about September 27, 2022, the scrap scales were plugged into relocatable power taps that were daisy changed and plugged into an extension cord. |
|
| Citation ID |
02003 |
| Citaton Type |
Other |
| Standard Cited |
19100305 J01 I |
| Issuance Date |
2023-03-01 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2023-03-27 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.305(j)(1)(i):Fixtures, lampholders, lamps, rosettes, and receptacles located within 8 feet of the floor had live parts exposed to employee contact. a. Kaizen PM Maintenance, Behind Zhizouka Drill Press - On or about September 27, 2022, the screws were missing from a receptacle cover and the cover was partially opened. |
|
|
| Inspection Type |
Planned
|
| Scope |
Complete
|
| Safety/Health |
Safety
|
| Close Conference |
2014-06-06
|
| Emphasis |
L: AUTOSUP, L: FORKLIFT, P: AUTOSUP
|
| Case Closed |
2014-07-22
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100253 B04 III |
| Issuance Date |
2014-06-11 |
| Current Penalty |
1377.0 |
| Initial Penalty |
2295.0 |
| Final Order |
2014-07-07 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.253(b)(4)(iii): Oxygen cylinders in storage were not separated from fuel-gas cylinders or combustible materials (especially oil or grease), a minimum distance of 20 feet (6.1 m) or by a noncombustible barrier at least 5 feet (1.5 m) high having a fire-resistance rating of at least one-half hour: (a) Back Dock near Dock Door No. 7 - On or about June 5, 2014 oxygen and acetylene cylinders were improperly stored 18 inches apart. |
|
| Citation ID |
01002 |
| Citaton Type |
Serious |
| Standard Cited |
19100254 D09 III |
| Issuance Date |
2014-06-11 |
| Current Penalty |
1721.4 |
| Initial Penalty |
2869.0 |
| Final Order |
2014-07-07 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.254(d)(9)(iii): Cables with damaged insulation or exposed bare conductors were not replace: (a) Die Maintenance Shop and Kaizen Area - On or about June 5, 2014 the cables on the arc welders were damaged. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19100147 C04 II |
| Issuance Date |
2014-06-11 |
| Abatement Due Date |
2014-07-08 |
| Current Penalty |
540.0 |
| Initial Penalty |
900.0 |
| Final Order |
2014-07-07 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(4)(ii): The energy control procedures did not clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, including, but not limited to Items of this sec: (a) Jobsite - On or about June 6, 2014, the employer did not have equipment specific energy control procedures for the Nut and Bolt welders in the assembly area. |
|
|
